无机盐工业
主管:中海油天津化工研究设计院有限公司
主办:中海油天津化工研究设计院有限公司
   中海油炼油化工科学研究院(北京)有限公司
   中国化工学会无机酸碱盐专业委员会
ISSN 1006-4990 CN 12-1069/TQ

无机盐工业 ›› 2025, Vol. 57 ›› Issue (10): 75-80.doi: 10.19964/j.issn.1006-4990.2024-0693

• 研究与开发 • 上一篇    下一篇

致密细晶氧化铝陶瓷的烧结机理研究

李磊1(), 李岳磊2, 常皓1   

  1. 1.郑州职业技术学院,河南 郑州 450121
    2.郑州工程技术学院,河南 郑州 450121
  • 收稿日期:2024-12-26 出版日期:2025-10-10 发布日期:2025-10-27
  • 作者简介:李磊(1972— ),男,博士,副教授,研究方向为无机非金属材料;E-mail:lilei20031010@126.com
  • 基金资助:
    河南省高等学校重点科研项目计划(25B460039)

Study on sintering mechanism of dense fine-grained alumina ceramics

LI Lei1(), LI Yuelei2, CHANG Hao1   

  1. 1. Zhengzhou Technical College,Zhengzhou 450121,China
    2. Zhengzhou University of Technology,Zhengzhou 450121,China
  • Received:2024-12-26 Published:2025-10-10 Online:2025-10-27

摘要:

为研究不同烧结方法制备致密细晶氧化铝陶瓷的机理,以0.20 μm Al2O3为原材料,采用常规高温常压烧结、高压成型常压烧结和高温高压烧结方法来制备Al2O3陶瓷。通过X射线衍射、扫描电镜、密度和维氏硬度的测试对得到的Al2O3陶瓷的晶体结构、微观形貌和性能进行了分析和表征,并对高压成型常压烧结和高温高压烧结的烧结机理进行了探讨。结果表明:3种烧结方法都可以得到致密的Al2O3陶瓷,样品的相对密度分别为96.64%、97.12%和97.87%。在5 GPa压力下成型,Al2O3陶瓷素坯的相对密度达60.02%。高压能使氧化铝颗粒迅速靠拢,塑性滑移加快,晶粒间小气孔消除,扩散加强,促进致密化,在较低的温度下(1 000 ℃)烧结得到Al2O3陶瓷的晶粒尺寸只有0.22 μm,稍大于原始Al2O3粉体的晶粒尺寸,且晶粒大小均匀。在高温高压烧结中,外加压力能增加烧结的驱动力,在低温短时下能得到致密的样品。由于高压成型常压烧结的样品晶粒尺寸最小,使样品有最大的维氏硬度,其值为1 835。

关键词: Al2O3陶瓷, 高压成型, 高温高压烧结, 微观结构, 烧结机理

Abstract:

To investigate the mechanism of preparing dense fine-grained alumina ceramics using different sintering methods,Al2O3 ceramics were prepared using conventional high-temperature and atmospheric pressure sintering,high-pressure forming and atmospheric pressure sintering,and high-temperature and high-pressure sintering methods with 0.20 μm Al2O3 as the raw materials.The crystal structure,microstructure,and properties of the obtained Al2O3 ceramics were analyzed and characterized by X-ray diffraction,scanning electron microscopy,density,and Vickers hardness tests.The sintering mechanisms of high-pressure forming,atmospheric pressure sintering,and high-temperature high-pressure sintering were also explored.The results showed that dense Al2O3 ceramics could be obtained by all three sintering methods,and the relative densities of the samples were 96.64%,97.12% and 97.87%,respectively.Due to forming under a pressure of 5 GPa,the relative density of Al2O3 ceramic green body reached 60.02%.High pressure could make Al2O3 particles move closer quickly,accelerate plastic slip,eliminate small pores between grains,strengthen diffusion,and promote densification.Al2O3 ceramic with a grain size of only 0.22 μm was obtained after sintering at a lower temperature(1 000 ℃),which was slightly larger than the grain size of the raw Al2O3 powder,and the grain size was uniform.In high temperature and high pressure sintering,applied pressure could increase the driving force of sintering,and dense samples could be obtained at low temperatures for a short time.Since the grain size of the samples formed at high pressure and sintered at normal pressure was the smallest,the samples showed the largest Vickers hardness,which was 1 835.

Key words: Al2O3 ceramics, high pressure forming, high temperature and high pressure sintering, microstructure, sintering mechanism

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