Inorganic Chemicals Industry ›› 2025, Vol. 57 ›› Issue (7): 127-133.doi: 10.19964/j.issn.1006-4990.2024-0254

• Catalytic Materials • Previous Articles     Next Articles

Study on highly active FCC matrix materials prepared by suspended solids and catalytic performance

ZHANG Li1(), HU Qingxun1, CHEN Jun2, LIU Huangfei1, FANG Hua1, WANG Jiujiang1, LIU Honghai1, CAO Gengzhen1   

  1. 1. Lanzhou Petrochemical Research Center,Petrochemical Research Institute,PetroChina,Lanzhou 730060,China
    2. Kungang Advanced Manufacturing(Beijing) Co. ,Ltd. ,Lanzhou Branch,PetrochemicalResearch Institute,PetroChina,Lanzhou 730060,China
  • Received:2024-05-07 Online:2025-07-10 Published:2024-07-30

Abstract:

In order to develop low-cost and highly active matrix materials in the field of catalytic cracking to improve the reaction performance of catalysts,the suspended solids generated in the in-situ crystallization catalytic cracking catalysts process are studied.XRD,SEM,NH3-TPD,nitrogen adsorption,particle size and other characterization methods were used to characterize the suspended solids before and after modification,and their catalytic performance was studied when applied to semi-synthetic catalytic cracking catalysts.The system verification and evaluation results indicated that the suspension was a mixture of Y-shaped molecular sieve and amorphous silicon aluminum material,with elemental composition mainly composed of silicon oxide,aluminum oxide,etc.After modification,the suspension had the Brunauer-Emmett-Teller(BET) surface area of 490 m2/g and pore volume of 0.42 cm3/g.It had excellent structural stability and a high total acid content.The micro reactivity reached 35% at 800 ℃ for 17 hours,significantly higher than that of the matrix material in use.Compared with catalysts without suspended solids,catalysts containing suspended solids showed that the conversion yield was increased from 83.9% to 81.1%,the slurry yield was decreased from 6.17% to 5.06% and gasoline yield was increased from 52.10% to 53.95%,total liquid yields was increased from 85.37% to 86.59%,without increasing dry gas and coke.It demonstrated that suspended sludge had excellent heavy oil conversion ability and product selectivity,and could be used as a low-cost,high-performance matrix material in the field of fluid catalytic cracking.

Key words: fluid catalytic cracking, suspended sludge, matrix material

CLC Number: