无机盐工业
主管:中海油天津化工研究设计院有限公司
主办:中海油天津化工研究设计院有限公司
   中海油炼油化工科学研究院(北京)有限公司
   中国化工学会无机酸碱盐专业委员会
ISSN 1006-4990 CN 12-1069/TQ
环境·健康·安全

基于RSM优化玄武岩纤维增强磷石膏基复合材料力学性能

  • 崔庚寅 ,
  • 谢浪 ,
  • 陆跃贤 ,
  • 孔德文 ,
  • 王玲玲
展开
  • 1.贵州大学土木工程学院,贵州 贵阳 550025
    2.贵州省岩土力学与工程安全重点实验室,贵州 贵阳 550025
    3.遵义市烟草专卖局,贵州 遵义 563099
崔庚寅(1997— ),男,硕士,主要研究方向为石膏基复合胶凝材料;E-mail:cuigengyin2021@126.com
孔德文(1984— ),男,博士,教授;E-mail:dwkong@gzu.edu.cn

收稿日期: 2022-11-18

  网络出版日期: 2023-08-25

基金资助

国家自然科学基金项目(52168027);国家自然科学基金项目(51968009);国家自然科学基金项目(12162009);贵州省科技计划项目([2020]1Y244)

Optimization of mechanical properties of basalt fiber reinforced phosphogypsum-based composites based on RSM

  • CUI Gengyin ,
  • XIE Lang ,
  • LU Yuexian ,
  • KONG Dewen ,
  • WANG Lingling
Expand
  • 1.College of Civil Engineering,Guizhou University,Guiyang 550025,China
    2.Guizhou Provincial Key Laboratory of Rock and;Soil Mechanics and Engineering Safety,Guiyang 550025,China
    3.Zunyi Tobacco Monopoly Bureau,Zunyi 563099,China

Received date: 2022-11-18

  Online published: 2023-08-25

摘要

为了探明玄武岩纤维的直径、长度、掺量及其两两交互作用对磷石膏基复合材料力学性能的影响机制并实现其多目标优化,采用Box-Behnken响应面法(RSM)设计实验,并建立了复合材料28 d抗压、抗折强度的多项式回归模型。结果表明,纤维掺量对复合材料力学性能的影响最为显著,而直径与长度的交互作用、长度和掺量的交互作用分别是影响其抗压强度和抗折强度的关键性因素,这主要是源于基体在压缩和弯曲过程中的受力特性和不同参数下纤维在其中所产生的应力效应不同。对纤维参数进行优化得出最优条件:纤维直径为13 μm、长度为9.439 mm、纤维质量分数为1.023%,该条件下复合材料抗压、抗折强度分别为31.878、6.347 MPa,模型验证实验相对误差分别为2.02%和5.09%,模型精确度高,拟合效果好,表明RSM可用于纤维增强石膏基复合材料的强度预测和纤维参数优化。

本文引用格式

崔庚寅 , 谢浪 , 陆跃贤 , 孔德文 , 王玲玲 . 基于RSM优化玄武岩纤维增强磷石膏基复合材料力学性能[J]. 无机盐工业, 2023 , 55(8) : 116 -123 . DOI: 10.19964/j.issn.1006-4990.2022-0622

Abstract

In order to explore the influence mechanism of basalt fiber diameter,length,dosage and their interaction on the mechanical properties of phosphogypsum-based composites(PGCs),and to realize its multi-objective optimization,a test was designed by Box-Behnken response surface methodology(RSM),meanwhile,polynomial regression models of 28 d compressive and flexural strength of composites were established.The results showed that the fiber dosage had the most significant influence on the mechanical properties of the composites,and the interaction between the diameter and length was the key factor affecting the compressive strength,while the interaction of the length and dosage was the key factor affecting their flexural strength,which was due to the different stress characteristics of the matrix in the process of compression and bending,as well as the various stress effects of the fibers in it under different parameters.The optimal conditions were obtained by optimizing the fiber parameters:fiber diameter of 13 μm,length of 9.439 mm,and fiber mass fraction of 1.023%.Under these conditions,the compressive and flexural strengths of the composites were 31.878 MPa and 6.347 MPa,respectively.The relative errors of the model validation experiments were 2.02% and 5.09%,respectively.The model showed a high accuracy and good fitting effect,indicating that RSM could be used to predict the strength and optimize the fiber parameters of fiber reinforced gypsum-based composites.

参考文献

1 陈明胜,刘鹏,孔德文,等.外掺料对磷石膏基胶凝材料力学及导热性能的影响[J].无机盐工业202254(9):113-118.
  CHEN Mingsheng, LIU Peng, KONG Dewen,et al.Effect of external admixtures on mechanical and thermal conductivity of phosphogypsum composite cementitious materials[J].Inorganic Chemicals Industry202254(9):113-118.
2 GAO Kefeng, WANG Faheng, ZHANG Mingyang,et al.High-stren-gth and multi-functional gypsum with unidirectionally porous architecture mimicking wood[J].Chemical Engineering Journal Advances20217:100114.
3 JIN Zihao, MA Baoguo, SU Ying,et al.Effect of calcium sulphoaluminate cement on mechanical strength and waterproof properties of beta-hemihydrate phosphogypsum[J].Construction and Building Materials2020242:118198.
4 付汝松,陆跃贤,安红芳,等.半水磷石膏固化原状磷石膏制备胶凝材料及性能研究[J].无机盐工业202254(6):109-114.
  FU Rusong, LU Yuexian, AN Hongfang,et al.Study on preparation of cementitious materials from raw phosphogypsum cured by hemihydrate phosphogypsum and their properties[J].Inorganic Chemicals Industry202254(6):109-114.
5 雷东移,郭丽萍,孙伟.原状脱硫石膏聚苯颗粒轻质保温材料的制备与性能[J].东南大学学报(自然科学版)201747(2):384-391.
  LEI Dongyi, GUO Liping, SUN Wei.Preparation and performance of undisturbed FGD gypsum-based polystyrene lightweight thermal insulation material[J].Journal of Southeast University(Natural Science Edition)201747(2):384-391.
6 江瀚宁,李玉平,王志云,等.硫酸铝、草酸钾及其共混物对α-半水石膏制备及性能的影响[J].无机盐工业202254(10):121-126.
  JIANG Hanning, LI Yuping, WANG Zhiyun,et al.Effect of potassium oxalate and aluminum sulfate and their compounds on preparation and properties of α-hemihydrate gypsum[J].Inorganic Che-Industry micals202254(10):121-126.
7 JIA Ruiquan, WANG Qiang, FENG Peng.A comprehensive overview of fibre-reinforced gypsum-based composites(FRGCs) in the construction field[J].Composites Part B:Engineering2021205:108540.
8 HUA Sudong, WANG Kejin, YAO Xiao,et al.Effects of fibers on mechanical properties and freeze-thaw resistance of phosphogypsum-slag based cementitious materials[J].Construction and Building Materials2016121:290-299.
9 ZHU Cong, ZHANG Jiahui, PENG J,et al.Physical and mechanical properties of gypsum-based composites reinforced with PVA and PP fibers[J].Construction and Building Materials2018163:695-705.
10 李国忠,高子栋,马庆宇.聚丙烯纤维和有机乳液复合改性脱硫建筑石膏[J].建筑材料学报201013(4):430-434.
  LI Guozhong, GAO Zidong, MA Qingyu.Complex modification of calcined gypsum from FGD with polypropylene fiber and organic emulsion[J].Journal of Building Materials201013(4):430- 434.
11 吕方涛,周银笙,孔德文,等.混杂纤维对脱硫石膏基复合胶凝材料性能影响[J].无机盐工业202254(10):127-132.
  Fangtao Lü, ZHOU Yinsheng, KONG Dewen,et al.Effect of hybrid fiber on properties of desulfurized gypsum based composite cementitious material[J].Inorganic Chemicals Industry202254(10):127-132.
12 吴磊,陶忠,赵志曼,等.基于NSGM(1,3)模型的短切聚丙烯纤维-磷建筑石膏复合材料强度预测[J].材料导报202135(S2):655-659.
  WU Lei, TAO Zhong, ZHAO Zhiman,et al.Strength prediction of short-cut PP fiber-phosphorus building gypsum composites based on NSGM(1,3) model[J].Materials Reports202135(S2):655-659.
13 SANTOS E F, SILVA A P DA, OLIVIER N C,et al.Mechanical properties of a composite of gypsum reinforced with caroa? fiber and PVAc[J].Materials Science Forum2019958:57-61.
14 EVE S, GOMINA M, GMOUH A,et al.Microstructural and mechanical behaviour of polyamide fibre-reinforced plaster composites[J].Journal of the European Ceramic Society200222(13):2269-2275.
15 EVE S, GOMINA M, HAMEL J,et al.Investigation of the setting of polyamide fibre/latex-filled plaster composites[J].Journal of the European Ceramic Society200626(13):2541-2546.
16 王静文,王伟.玄武岩纤维增强泡沫混凝土响应面多目标优化[J].材料导报201933(24):4092-4097.
  WANG Jingwen, WANG Wei.Response surface based multi-objective optimization of basalt fiber reinforced foamed concrete[J].Materials Reports201933(24):4092-4097.
17 李亚娇,赵艺伟,鞠恺,等.基于响应面法的粉煤灰氨含量测定过程浸提条件优化研究[J].无机盐工业202254(4):145-151.
  LI Yajiao, ZHAO Yiwei, JU Kai,et al.Study on optimization of extraction conditions in process of determination of ammonia content in fly ash based on response surface method[J].Inorganic Chemicals Industry202254(4):145-151.
18 BENZANNACHE N, BELAADI A, BOUMAAZA M,et al.Improving the mechanical performance of biocomposite plaster/Washingtonian filifira fibres using the RSM method[J].Journal of Building Engineering202133:101840.
19 GENCEL O, DEL COZ DIAZ J J, SUTCU M,et al.Properties of gypsum composites containing vermiculite and polypropylene fibers:Numerical and experimental results[J].Energy and Buildings201470:135-144.
20 XIE Lang, ZHOU Yinsheng, XIAO Shihao,et al.Research on basalt fiber reinforced phosphogypsum-based composites based on single factor test and RSM test[J].Construction and Building Materials2022316:126084.
21 谢浪,周银笙,罗双,等.玄武岩纤维改性脱硫建筑石膏研究[J].非金属矿202043(6):49-51,55.
  XIE Lang, ZHOU Yinsheng, LUO Shuang,et al.Study on basalt fiber modified desulfurized building gypsum[J].Non-Metallic Mines202043(6):49-51,55.
22 张冰冰,刘杰,阿肯江·托呼提,等.基于响应面法的聚丙烯高强土工格室拉伸性能[J].建筑材料学报202124(6):1348-1360.
  ZHANG Bingbing, LIU Jie, AKENJIANG Tuohuti,et al.Tensile properties of polypropylene high strength geocell based on response surface method[J].Journal of Building Materials202124(6):1348-1360.
23 LONG Xiaoyong, CAI Liangcai, LI Wenzhe.RSM-based assessment of pavement concrete mechanical properties under joint action of corrosion,fatigue,and fiber content[J].Construction and Building Materials2019197:406-420.
24 赵崇阳.水镁石纤维增强水泥混凝土应用研究[D].西安:长安大学,2005.
  ZHAO Chongyang.Study on application of brucite fiber reinforced cement concrete[D].Xi'an:Changan University,2005.
25 ALASKAR A, ALBIDAH A, ALQARNI A S,et al.Performance evaluation of high-strength concrete reinforced with basalt fibers exposed to elevated temperatures[J].Journal of Building Engineering202135:102108.
26 HERNáNDEZ-OLIVARES F, OTEIZA I, DE VILLANUEVA L.Experimental analysis of toughness and modulus of rupture increase of sisal short fiber reinforced hemihydrated gypsum[J].Composite Structures199222(3):123-137.
27 赵敏,彭家惠,张明涛,等.聚丙烯纤维增强陶瓷模型石膏性能及机理研究[J].四川大学学报(工程科学版)201446(1):177-182.
  ZHAO Min, PENG Jiahui, ZHANG Mingtao,et al.Study on performance improving and mechanism of model-gypsum by polypropylene fiber[J].Journal of Sichuan University (Engineering Science Edition)201446(1):177-182.
28 FIORE V, SCALICI T, DI BELLA G,et al.A review on basalt fibre and its composites[J].Composites Part B:Engineering201574:74-94.
29 张君,居贤春,郭自力.PVA纤维直径对水泥基复合材料抗拉性能的影响[J].建筑材料学报200912(6):706-710.
  ZHANG Jun, JU Xianchun, GUO Zili.Tensile properties of fiber reinforced cement composite with different PVA fibers[J].Journal of Building Materials200912(6):706-710.
30 CUI Sheng'ai, XU Xuefeng, YAN Xianjiao,et al.Experimental study on the interfacial bond between short cut basalt fiber bundles and cement matrix[J].Construction and Building Materials2020256:119353.
31 张超,王星龙,李树刚,等.基于响应面法治理煤矿硫化氢的改性碱液配比优化[J].煤炭学报202045(8):2926-2932.
  ZHANG Chao, WANG Xinglong, LI Shugang,et al.Optimization of the ratio of modified alkaline solution for hydrogen sulfide treatment in coal mine based on response surface method[J].Journal of China Coal Society202045(8):2926-2932.
32 马一平,余少同,游璐,等.纤维参数对水泥基材料减裂效果的影响[J].建筑材料学报201821(5):797-802.
  MA Yiping, YU Shaotong, YOU Lu,et al.Effect of fiber parameters on crack reduction of cement based materials[J].Journal of Building Materials201821(5):797-802.
33 谭国金,朱德祺,梁春雨,等.桥梁用聚丙烯纤维增强水泥基复合材料的力学性能[J].吉林大学学报(工学版)202050(4):1396-1402.
  TAN Guojin, ZHU Deqi, LIANG Chunyu,et al.Mechanical properties of polypropylene fiber reinforced engineering cementitious composites for bridges[J].Journal of Jilin University(Engineering and Technology Edition)202050(4):1396-1402.
文章导航

/