Inorganic Chemicals Industry >
Optimization of preparation of ultrafine chromium oxide by carbothermal reduction of sodium dichromate by response surface methodology
Received date: 2022-12-22
Online published: 2023-10-16
The high purity ultrafine chromium oxide was prepared by carbothermal reduction method optimized by response surface method using sodium dichromate separated and extracted from chromium-containing electroplating sludge as precursor.It effectively avoided the disadvantages of environmental pollution caused by a large amount of chromium-containing waste produced in the production process of traditional processes,and achieved the goal of comprehensive utilization of chromium resources and zero pollution emission.The effects of n(C)/n(Na2Cr2O7),reaction time and reaction temperature on RECr(Ⅵ) were investigated.On this basis,the response surface method was used to optimize the selection,and the reactants and reduction products were characterized by thermogravimetric analyzer and X-ray diffractometer.The mechanism of carbothermal reduction was discussed.The results showed that the optimum reduction conditions were n(C)/n(Na2Cr2O7)=4,reaction time of 2 h,reaction temperature of 550 ℃,and the RECr(Ⅵ) reached 99.947%.The significant order from big to small of the influence of various factors on RECr(Ⅵ) was:n(C)/n(Na2Cr2O7),reaction temperature,reaction time.The mechanism of carbothermal reduction was that Na2Cr2O7 was first reduced to Cr2O3 and Na2CO3 by carbon black during the reduction process,then molten Na2Cr2O7 neutralized Na2CO3 to form Na2CrO4,and finally Na2CrO4 was further reduced to Cr2O3 by carbon black.At the same time,the reaction temperature should not be too high,too high reaction temperature would promote the transformation of Cr2O3 to NaCrO2.The purity of the prepared Cr2O3 product was more than 99%,and the average particle size was 214.246 nm,which met the first-class quality index of industrial chromium trioxide and met the high-value utilization requirements of materials such as plasma spraying and chrome green pigments.
ZHANG Zhiqiang , CUI Kangping , CHEN Xing , LI Haiyang . Optimization of preparation of ultrafine chromium oxide by carbothermal reduction of sodium dichromate by response surface methodology[J]. Inorganic Chemicals Industry, 2023 , 55(10) : 136 -144 . DOI: 10.19964/j.issn.1006-4990.2022-0752
| 1 | 丁翼.铬化合物生产与应用[M].北京:化学工业出版社,2003. |
| 2 | 徐志恒.等离子溅射沉积Cr2O3的冲刷腐蚀性能的研究[D].武汉:武汉工程大学,2017. |
| XU Zhiheng.Investigation on erosion-corrosion behaviours of sputter-deposited Cr2O3 coating prepared by double cathode plasma technique[D].Wuhan:Wuhan Institute of Technology,2017. | |
| 3 | 佟小宇.论氧化铬绿在涂料生产中的应用[J].化学工程与装备,2010(2):51-52. |
| 4 | WANG Yang, GAO Weizhe, WANG Kangzhou,et al.Boosting the synthesis of value-added aromatics directly from syngas via a Cr2O3 and Ga doped zeolite capsule catalyst[J].Chemical Science,2021,12(22):7786-7792. |
| 5 | GUAN Yuepeng, LIU Xiaojun, AKHTAR N,et al.Cr2O3 nanoparticle decorated carbon nanofibers derived from solid leather wastes for high performance lithium-sulfur battery separator coating[J].Journal of the Electrochemical Society,2019,166(8):A1671-A1676. |
| 6 | JANTZEN C M, IMRICH K J, BROWN K G,et al.High chrome refractory characterization:Part I.Impact of melt reduction/oxidation on the corrosion mechanism[J].International Journal of Applied Glass Science,2015,6(2):137-157. |
| 7 | SINGLA M K, NIJHAWAN P, OBEROI A S.Hydrogen fuel and fuel cell technology for cleaner future:A review[J].Environmental Science and Pollution Research,2021,28(13):15607-15626. |
| 8 | ZHANG Meng, XIONG Zhengwei, JIA Jinzhi,et al.Improving electrochemical performance of hollow Cr2O3/CrN nanoshells as electrode materials for supercapacitors[J].Journal of Electroanalytical Chemistry,2020,856:113696. |
| 9 | HARY?SKI ?, OLEJNIK A, KARCZEWSKI J,et al.Linking optical and electronic properties to photoresponse of heterojunctions based on titania nanotubes and chromium,molybdenum,and tungsten oxides[J].Optical Materials,2022,134:113183. |
| 10 | MANSMANN M, RAMBOLD W.Production of improved chromium oxide green pigment:US,4067747[P].1978-01-10. |
| 11 | MANSMANN M, RAMBOLD W.Chromium oxide pigment from sodium chromate dihydrate plus ammonium salt:US,4040860[P]. 1977-08-09. |
| 12 | FOUAD N E.Non-isothermal kinetics of CrO3 decomposition pathways in air[J].Journal of Thermal Analysis,1996,46(5):1271-1282. |
| 13 | AVENA M J, GIACOMELLI C E, DE PAULI C P.Formation of Cr(Ⅲ) hydroxides from chrome alum solutions:1.Precipitation of active chromium hydroxide [J].Journal of Colloid and Interface Science,1996,180(2):428-435. |
| 14 | 陈霖,何莉萍,赖琼林,等.纳米氧化铬制备方法及其进展[J].材料导报,2005,19(z2):144-146. |
| CHEN Lin, HE Liping, LAI Qionglin,et al.Preparation methods and their progress of nanometer-sized Cr2O3 [J].Materials Reports,2005,19(z2):144-146. | |
| 15 | DURANO?LU D, BUYRUKLARDAN KAYA ? G, BEKER U,et al.Synthesis and adsorption properties of polymeric and polymer-based hybrid adsorbent for hexavalent chromium removal[J].Chemical Engineering Journal,2012,181-182:103-112. |
| 16 | 叶雪梅.铬酸钠电解液制备三氧化二铬的实验研究[D].西宁:中国科学院大学(中国科学院青海盐湖研究所),2019. |
| YE Xuemei.Preparation of chromium oxide from sodium chromate electrolytes[D].Xining:Qinghai Institute of Salt Lakes,Chinese Academy of Sciences,2019. | |
| 17 | PEI Zhenzhao, GAO Xiang, ZHANG Yunxia,et al.Hydrothermal synthesis of large sized sphere:Like polyhedrons of Cr2O3 under the assistance of surfactant cetyltrimethylammonium bromide (CTAB)[J].Materials Letters,2014,116:215-218. |
| 18 | LI Ping, XU Hongbin, ZHENG Shili,et al.A green process to prepare chromic oxide green pigment[J].Environmental Science & Technology,2008,42(19):7231-7235. |
| 19 | 魏潇,廖辉伟,陈宁,等.铬酸钠碳化母液制备氢氧化铬工艺优化及三氧化二铬粒度分布的影响[J].无机盐工业,2019,51(11):36-41. |
| WEI Xiao, LIAO Huiwei, CHEN Ning,et al.Process optimization of preparation of chromium hydroxide from sodium chromate carbonization mother liquor and effect of particle size distribution of chromium trioxide[J].Inorganic Chemicals Industry,2019,51(11):36-41. | |
| 20 | LIANG Shuting, ZHANG Hongling, LUO Minting,et al.Colour performance investigation of a Cr2O3 green pigment prepared via the thermal decomposition of CrOOH[J].Ceramics International,2014,40(3):4367-4373. |
| 21 | GUAN Su, DENG Feng, HUANG Siqi,et al.Optimization of magnetic field-assisted ultrasonication for the disintegration of waste activated sludge using Box-Behnken design with response surface methodology[J].Ultrasonics Sonochemistry,2017,38:9-18. |
| 22 | 石月,彭湃,刘艳丽,等.UV/Fe2+/过硫酸盐降解噻虫啉的响应曲面法优化研究[J].中国环境科学,2021,41(11):5153-5159. |
| SHI Yue, PENG Pai, LIU Yanli,et al.Degradation of thiacloprid via UV/Fe2+/persulfate system:Optimization using response surface methodology[J].China Environmental Science,2021,41(11):5153-5159. |
/
| 〈 |
|
〉 |