Inorganic Chemicals Industry >
Experimental research on growth and crystal size control of potassium chloride in batch cooling crystallization
Received date: 2019-02-13
Online published: 2020-06-15
The crystal nucleation and growth of potassium chloride(KCl) in the batch cooling were investigated by focused beam reflectometry(FBRM).The effects of cooling rate on the supersaturation of KCl aqueous solution during cooling,and the relationship between the relevant conditions of seed addition(such as the seed particle size and the addition dosage) and the particle size of the KCl crystal product were studied.Meanwhile,"seed" was produced by crystallization stimulated by direct cooling and was controlled its growth to achieve the purpose of controlling the crystal product size.Results showed that the low supersaturation generated in the programmed cooling process was not easy to cause explosive nucleation under the condition of adding seed,and the addition dosage of seed determined the deviation of the average particle size of the crystal product from the ideal growth model.In addition,the cooling rate was a key factor in determining the particle size of the“seed” obtained by cooling-stimulated crystallization.
Zhiqiang Li , Libin Yang , Zuoliang Sha , Yanfei Wang , Liang Zhu , Xiaoyu Zhao . Experimental research on growth and crystal size control of potassium chloride in batch cooling crystallization[J]. Inorganic Chemicals Industry, 2019 , 51(8) : 33 -36 . DOI: 10.11962/1006-4990.2018-0512
[1] | Tseng Y T, Ward J D . Critical seed loading from nucleation kinetics[J]. Aiche Journal, 2014,60(5):1645-1653. |
[2] | Nyvlt J . Seeding and its effect on size of product crystals in a batch crystallizer[J]. Collect.Czech.Chem.Commum., 1976,41(2):342-349. |
[3] | 赵瑞祥, 安永峰 . 添加晶种对氟硅酸钠结晶的影响[J]. 无机盐工业, 2009,41(12):46-48. |
[4] | Seki H, Ye S . Robust optimal temperature swing operations for size control of seeded batch cooling crystallization[J]. Chemical Engineering Science, 2015,133:16-23. |
[5] | Simone E, Zhang W, Nagy Z K . Application of process analytical technology-based feedback control strategies to improve purity and size distribution in biopharmaceutical crystallization[J]. Crystal Growth & Design, 2015,15(6):2908-2919. |
[6] | JagadeshD, Kubota N, Yokota M , et al. Seeding effect on batch cry-stallization of potassium sulfate under natural cooling mode and asimple design method of crystallizer[J]. Journal of Chemical Engineering of Japan, 1999,32(4):514-520. |
[7] | Doki N, Kubota N, Yokota M , et al. Determination of critical seed loading ratio for the production of crystals of uni-modal size distrbu-tion in batch cooling crystallization of potassium alum[J]. Journal of Chemical Engineering of Japan, 2002,35(7):670-676. |
[8] | Jagadesh D, Kubota N, Yokota M , et al. Large and mono-sized product crystals from natural cooling mode batch crystallizer[J]. Jo-urnal of Chemical Engineering of Japan, 1996,29(5):865-873. |
[9] | 杨静, 陈明洋, 许史杰 , 等. 无机盐晶体形貌调控研究进展[J], 无机盐工业, 2018,50(8):11-15. |
[10] | 丁绪淮, 谈遒 . 工业结晶[M]. 北京: 化学工业出版社, 1985: 74. |
[11] | Mohameed H Abu -Jdayil A B, Khateeb M A . Effect of cooling rate on unseeded batch crystallization of KCl[J]. Chemical Engineering & Processing Process Intensification, 2002,41(4):297-302. |
[12] | Garside J . Industrial crystallization from solution[J]. Chemical Engineering Science, 1985,40(1):3-26. |
/
〈 |
|
〉 |