无机盐工业
主管:中海油天津化工研究设计院有限公司
主办:中海油天津化工研究设计院有限公司
   中海油炼油化工科学研究院(北京)有限公司
   中国化工学会无机酸碱盐专业委员会
ISSN 1006-4990 CN 12-1069/TQ
研究与开发

致密细晶氧化铝陶瓷的烧结机理研究

  • 李磊 ,
  • 李岳磊 ,
  • 常皓
展开
  • 1.郑州职业技术学院,河南 郑州 450121
    2.郑州工程技术学院,河南 郑州 450121
李磊(1972— ),男,博士,副教授,研究方向为无机非金属材料;E-mail:lilei20031010@126.com

收稿日期: 2024-12-26

  网络出版日期: 2025-10-27

基金资助

河南省高等学校重点科研项目计划(25B460039)

Study on sintering mechanism of dense fine-grained alumina ceramics

  • LI Lei ,
  • LI Yuelei ,
  • CHANG Hao
Expand
  • 1. Zhengzhou Technical College,Zhengzhou 450121,China
    2. Zhengzhou University of Technology,Zhengzhou 450121,China

Received date: 2024-12-26

  Online published: 2025-10-27

摘要

为研究不同烧结方法制备致密细晶氧化铝陶瓷的机理,以0.20 μm Al2O3为原材料,采用常规高温常压烧结、高压成型常压烧结和高温高压烧结方法来制备Al2O3陶瓷。通过X射线衍射、扫描电镜、密度和维氏硬度的测试对得到的Al2O3陶瓷的晶体结构、微观形貌和性能进行了分析和表征,并对高压成型常压烧结和高温高压烧结的烧结机理进行了探讨。结果表明:3种烧结方法都可以得到致密的Al2O3陶瓷,样品的相对密度分别为96.64%、97.12%和97.87%。在5 GPa压力下成型,Al2O3陶瓷素坯的相对密度达60.02%。高压能使氧化铝颗粒迅速靠拢,塑性滑移加快,晶粒间小气孔消除,扩散加强,促进致密化,在较低的温度下(1 000 ℃)烧结得到Al2O3陶瓷的晶粒尺寸只有0.22 μm,稍大于原始Al2O3粉体的晶粒尺寸,且晶粒大小均匀。在高温高压烧结中,外加压力能增加烧结的驱动力,在低温短时下能得到致密的样品。由于高压成型常压烧结的样品晶粒尺寸最小,使样品有最大的维氏硬度,其值为1 835。

本文引用格式

李磊 , 李岳磊 , 常皓 . 致密细晶氧化铝陶瓷的烧结机理研究[J]. 无机盐工业, 2025 , 57(10) : 75 -80 . DOI: 10.19964/j.issn.1006-4990.2024-0693

Abstract

To investigate the mechanism of preparing dense fine-grained alumina ceramics using different sintering methods,Al2O3 ceramics were prepared using conventional high-temperature and atmospheric pressure sintering,high-pressure forming and atmospheric pressure sintering,and high-temperature and high-pressure sintering methods with 0.20 μm Al2O3 as the raw materials.The crystal structure,microstructure,and properties of the obtained Al2O3 ceramics were analyzed and characterized by X-ray diffraction,scanning electron microscopy,density,and Vickers hardness tests.The sintering mechanisms of high-pressure forming,atmospheric pressure sintering,and high-temperature high-pressure sintering were also explored.The results showed that dense Al2O3 ceramics could be obtained by all three sintering methods,and the relative densities of the samples were 96.64%,97.12% and 97.87%,respectively.Due to forming under a pressure of 5 GPa,the relative density of Al2O3 ceramic green body reached 60.02%.High pressure could make Al2O3 particles move closer quickly,accelerate plastic slip,eliminate small pores between grains,strengthen diffusion,and promote densification.Al2O3 ceramic with a grain size of only 0.22 μm was obtained after sintering at a lower temperature(1 000 ℃),which was slightly larger than the grain size of the raw Al2O3 powder,and the grain size was uniform.In high temperature and high pressure sintering,applied pressure could increase the driving force of sintering,and dense samples could be obtained at low temperatures for a short time.Since the grain size of the samples formed at high pressure and sintered at normal pressure was the smallest,the samples showed the largest Vickers hardness,which was 1 835.

参考文献

[1] 李金成.氧化铝及其复合陶瓷的闪烧制备技术研究[D].东莞:东莞理工学院,2024.
  LI Jincheng.Study on the flash sintering preparation technique of alumina and its composites[D].Dongguan:Dongguan University of Technology,2024.
[2] 李海青,于志强,谭会会,等.烧结温度对高纯氧化铝陶瓷结构与性能的影响[J].真空电子技术2024(4):60-63.
  LI Haiqing, YU Zhiqiang, TAN Huihui,et al.Effect of sintering temperature on structure and propertiesof a high purity alumina ceramic[J].Vacuum Electronics2024(4):60-63.
[3] YUAN Changsuo, WANG Zijing, ZHI Qiang,et al.The preparation and properties of alumina ceramics through a two-step pressureless sintering process[J].Materials Science Forum2018922:47- 54.
[4] LóH N J, SIM?O L, JIUSTI J,et al.Densified alumina obtained by two-step sintering:Impact of the microstructure on mechanical properties[J].Ceramics International202046(8):12740-12743.
[5] TAN Hua, ZHANG Haibo, SALAMON D.Densification behavior and mechanical properties of nano-alumina ceramics prepared by Spark Plasma Sintering with pressure applied at different sintering stages[J].Ceramics International202248(20):30224-30228.
[6] CHEN Jinjin, YIN Zengbin, HONG Dongbo,et al.Densification behavior and sintering kinetics of Al2O3-based ceramic tool materials via spark plasma sintering[J].Ceramics International202450(20):39129-39137.
[7] XU Jingkun, LANG Jiefu, AN Di,et al.A novel alternating current-assisted sintering method for rapid densification of Al2O3 ceramics with ultrahigh flexural strength[J].Ceramics International202046(4):5484-5488.
[8] 焦仁宝,李洪波,潘佳琦.氧化铝陶瓷闪烧工艺的研究进展[J].中国陶瓷202359(4):1-10.
  JIAO Renbao, LI Hongbo, PAN Jiaqi.Research progress in flash sintering technology of alumina ceramic[J].China Ceramics202359(4):1-10.
[9] 杨思瑞.闪烧制备氧化镁掺杂氧化铝陶瓷及其致密化机制[D].郑州:郑州航空工业管理学院,2023.
  YANG Sirui.Preparation and densification mechanism of MgO doped Al2O3 ceramics by flash sintering[D].Zhengzhou:Zhengzhou University of Aeronautics,2023.
[10] 宋冰怡.动态烧结锻造制备高性能氧化铝陶瓷工艺研究[D].郑州:郑州航空工业管理学院,2024.
  SONG Bingyi.Study on preparation of high performance alumina ceramics by dynamic sinter forging[D].Zhengzhou:Zhengzhou University of Aeronautics,2024.
[11] LIU Dianguang, DU Xuanhao, ZHAO Ke,et al.Sintering behavior and mechanical properties of β-SiC ceramics under oscillatory pressure[J].Ceramics International202450(1):1231-1238.
[12] 肖长江,王春华,王改民,等.高密度纳米钛酸钡素坯的制备和对烧结的影响[J].中国陶瓷200844(6):55-57.
  XIAO Changjiang, WANG Chunhua, WANG Gaimin,et al.Fabrication of the high density nanocrysalline BaTiO3 green pellet and the effect on the sintering[J].China Ceramics200844(6):55- 57.
[13] 徐光亮,宋春军,曹林洪,等.超高压成型与无压烧结制备细晶碳化硅陶瓷[J].硅酸盐学报200836(11):1629-1632.
  XU Guangliang, SONG Chunjun, CAO Linhong,et al.Fine grain silicon carbide ceramics prepared by ultrahigh pressure compacting and pressureless sintering[J].Journal of the Chinese Ceramic Society200836(11):1629-1632.
[14] XU H Y, ZOU J, WANG W M,et al.Densification mechanism and microstructure characteristics of nano-and micro-crystalline alumina by high-pressure and low temperature sintering[J].Journal of the European Ceramic Society202141(1):635-645.
[15] 徐海跃.高压烧结结构陶瓷致密化机理及结构与性能研究[D].武汉:武汉理工大学,2021.
  XU Haiyue.Study on the densification,structure and properties of sintering structural ceramics by high pressure[D].Wuhan:Wuhan University of Technology,2021.
[16] 顾俊峰,张帆,张金咏,等.高压烧结TaC陶瓷的致密化机理研究[J].载人航天202329(4):442-448.
  GU Junfeng, ZHANG Fan, ZHANG Jinyong,et al.Study on densification mechanisms of TaC ceramics by high pressure sinter-ing[J].Manned Spaceflight202329(4):442-448.
[17] GAO L, LI W, WANG H Z,et al.Fabrication of nano Y-TZP materials by superhigh pressure compaction[J].Journal of the European Ceramic Society200121(2):135-138.
[18] SKANDAN G.Processing of nanostructured zirconia ceramics[J].Nanostructured Materials19955(2):111-126.
[19] LIU Fangming, ZHANG Jiawei, LIU Pingping,et al.High pressure densification behavior of alumina particles[J].Scripta Materialia2021191:101-106.
文章导航

/