从报废NCA型锂离子动力电池中回收金属的研究
收稿日期: 2025-01-06
网络出版日期: 2025-02-17
基金资助
国家自然科学基金项目(51864032);沈阳材料科学国家(联合)实验室-有色金属加工与再利用国家重点实验室联合基金项目(18LHZD002)
Study on recovery of metals from spent NCA-type lithium-ion power batteries
Received date: 2025-01-06
Online published: 2025-02-17
鉴于NCA型锂离子动力电池在新能源领域的广泛应用及其蕴含元素的高价值性,为提高废旧电池回收技术的先进性,提出了采用“焙烧-水浸出”技术替代湿法回收工艺中的酸性浸出技术,并通过TG-DSC、XRD、XPS、SEM-EDS、热力学分析及ICP-OES等方法研究回收过程中的物相变化和影响Li、Co、Ni元素回收率的主要因素。研究结果表明,混合焙烧过程发生化学转变产生新物相,并伴随有明显的失重和吸热现象。当LiNi0.8Co0.15Al0.05O2(NCA)与KHSO4质量比从1:0.14减小到1:1.84时,物相变化规律为Li:LiNi0.8Co0.15Al0.05O2→Li0.21Co0.79O和KLiSO4;Ni:LiNi0.8Co0.15Al0.05O2→NiO和K2Ni2(SO4)3;Co:LiNi0.8Co0.15Al0.05O2→Li0.21Co0.79O和K2Co2(SO4)3。Ni、Co元素价态演变为Ni:+2,+3→+2;Co:+3→+2,+3。在NCA与KHSO4质量比为1:1.84,600 ℃下焙烧0.5 h,50 ℃下水浸0.5 h、搅拌速率为120 r/min、液固比(mL/g)为25:1的条件下,Li、Co和Ni的浸出率分别为95.10%、52.68%和10.42%。与传统湿法工艺相比,该技术避免了强酸的使用,同时通过选择性提取Li元素,提高了有价金属的整体回收率,有助于提高报废锂离子动力电池回收利用的经济性。
关键词: 报废锂离子电池; LiNi0.8Co0.15Al0.05O2; 焙烧-水浸; 物相变化; 金属回收
李彦强 , 王大辉 , 陈怀敬 , 彭小平 , 宋晓龙 . 从报废NCA型锂离子动力电池中回收金属的研究[J]. 无机盐工业, 2025 , 57(10) : 24 -31 . DOI: 10.19964/j.issn.1006-4990.2025-0019
Due to the widespread application of NCA-type lithium-ion power batteries in the new energy field and the high value of the elements they contained,in order to enhance the advancement of recycling technologies for used batteries,the "roasting-water leaching" technology was proposed to replace the acid leaching technology in the hydrometallurgical recycling process.The phase changes during the recycling process and the main factors affecting the recovery rates of Li,Co,and Ni elements were studied through TG-DSC,XRD,XPS,SEM-EDS,thermodynamic analysis,and ICP-OES.The research results showed that a chemical transformation occured during the mixed roasting process,generating new phases,accompanied by obvious weight loss and endothermic phenomena.When the mass ratio of LiNi0.8Co0.15Al0.05O2(NCA) to KHSO4 reduced from 1:0.14 to 1:1.84,the phase change rules were as follows Li:LiNi0.8Co0.15Al0.05O2→Li0.21Co0.79O and KLiSO4;Ni:LiNi0.8Co0.15Al0.05O2→NiO and K2Ni2(SO4)3;Co:LiNi0.8Co0.15Al0.05O2→Li0.21Co0.79O and K2Co2(SO4)3.The valence states of Ni and Co elements evolved as follows Ni:+2,+3→+2;Co:+3→+2,+3.Under the conditions of a mass ratio of NCA to KHSO4 of 1:1.84,roasting at 600 ℃ for 0.5 h,water leaching at 50 ℃ for 0.5 h,a stirring rate of 120 r/min,and a liquid-to-solid ratio of 25:1 (mL/g),the leaching rates of Li,Co,and Ni were 95.10%,52.68%,and 10.42%,respectively.Compared to traditional hydrometallurgical processes,this technology avoided the use of strong acids and enhanced the overall recovery rate of valuable metals through the selective extraction of lithium elements,contributing to the economic efficiency of recycling spent lithium-ion power batteries.
| [1] | WANG Qingsong, MAO Binbin, STOLIAROV S I,et al.A review of lithium ion battery failure mechanisms and fire prevention strategies[J].Progress in Energy and Combustion Science,2019,73:95-131. |
| [2] | 唐迪,王俊雄,陈稳,等.退役锂离子电池正极材料直接回收的研究现状和展望[J].无机盐工业,2023,55(1):15-25. |
| TANG Di, WANG Junxiong, CHEN Wen,et al.Research status and prospect on direct regeneration of cathode materials from retired lithium-ion batteries[J].Inorganic Chemicals Industry,2023,55(1):15-25. | |
| [3] | ALI H, KHAN H A, PECHT M.Preprocessing of spent lithium-ion batteries for recycling:Need,methods,and trends[J].Renewable and Sustainable Energy Reviews,2022,168:112809. |
| [4] | SRINIVASAN S, SHANTHAKUMAR S, ASHOK B.Sustainable lithium-ion battery recycling:A review on technologies,regulatory approaches and future trends[J].Energy Reports,2025,13:789- 812. |
| [5] | HUANG Tao, LIU Longfei, ZHANG Shuwen.Recovery of cobalt,lithium,and manganese from the cathode active materials of spent lithium-ion batteries in a bio-electro-hydrometallurgical process[J].Hydrometallurgy,2019,188:101-111. |
| [6] | GUO Hui, KUANG Ge, WAN Hao,et al.Enhanced acid treatment to extract lithium from lepidolite with a fluorine-based chemical method[J].Hydrometallurgy,2019,183:9-19. |
| [7] | XIA Heyi, LIU Cheng, SHEN Lu,et al.Structure and thermal stability of LiNi0.8Co0.15Al0.05O2 after long cycling at high temperatu-re[J].Journal of Power Sources,2020,450:227695. |
| [8] | KOUIHEN F EL, KHARBOUCH Z, FAIK A.Review:Advancements in synthesis methods for nickel-rich NCA cathode materials:Optimizing synthesis conditions and their impact on electrochemical performances for next-generation lithium batteries[J].Journal of the Electrochemical Society,2023,170(10):100520. |
| [9] | 李园园,席儒恒,蓝兹炜,等.高镍三元镍钴铝酸锂正极材料研究进展[J].化工新型材料,2022,50(10):57-62. |
| LI Yuanyuan, XI Ruheng, LAN Ziwei,et al.Research progress on LiNi x Co y Al1- x- y O2 cathode material with high Ni[J].New Chemical Materials,2022,50(10):57-62. | |
| [10] | NONAKA T, OKUDA C, SENO Y,et al. In situ XAFS and micro-XAFS studies on LiNi0.8Co0.15Al0.05O2 cathode material for lithium-ion batteries[J].Journal of Power Sources,2006,162(2):1329-1335. |
| [11] | LI Li, BIAN Yifan, ZHANG Xiaoxiao,et al.Process for recycling mixed-cathode materials from spent lithium-ion batteries and kinetics of leaching[J].Waste Management,2018,71:362-371. |
| [12] | MENG Xiangqi, HAO Jie, CAO Hongbin,et al.Recycling of LiNi1/3Co1/3Mn1/3O2 cathode materials from spent lithium-ion batteries using mechanochemical activation and solid-state sinter- ing[J].Waste Management,2019,84:54-63. |
| [13] | WU Naiteng, WU Hao, YUAN Wei,et al.Facile synthesis of one-dimensional LiNi0.8Co0.15Al0.05O2 microrods as advanced cathode materials for lithium ion batteries[J].Journal of Materials Chemistry A,2015,3(26):13648-13652. |
| [14] | MA Liwen, LIU Guangyun, WANG Yuehua,et al.Preparation and performance of regenerated Al2O3-coated cathode material LiNi0.8Co0.15Al0.05O2 from spent power lithium-ion batteries[J].Molecules,2023,28(13):5165. |
| [15] | PENG Gang, YAO Xiayin, WAN Hongli,et al.Insights on the fundamental lithium storage behavior of all-solid-state lithium batteries containing the LiNi0.8Co0.15Al0.05O2 cathode and sulfide electrolyte[J].Journal of Power Sources,2016,307:724-730. |
| [16] | DONG Peng, XIA Shubiao, ZHANG Yingjie,et al.Influence of complexing agents on the structure and electrochemical properties of LiNi0.80Co0.15Al0.05O2 cathode synthesized by sol-gel meth-od:A comparative study[J].International Journal of Electrochemical Science,2017,12(1):561-575. |
| [17] | LI Li, QU Wenjie, ZHANG Xiaoxiao,et al.Succinic acid-based leaching system:A sustainable process for recovery of valuable metals from spent Li-ion batteries[J].Journal of Power Sources,2015,282:544-551. |
| [18] | ZENG Xianlai, LI Jinhui, LIU Lili.Solving spent lithium-ion battery problems in China:Opportunities and challenges[J].Renewable and Sustainable Energy Reviews,2015,52:1759-1767. |
| [19] | KU H, JUNG Y,JO M,et al.Recycling of spent lithium-ion battery cathode materials by ammoniacal leaching[J].Journal of Ha- zardous Materials,2016,313:138-146. |
| [20] | HE Lipo, SUN Shuying, SONG Xingfu,et al.Leaching process for recovering valuable metals from the LiNi1/3Co1/3Mn1/3O2 cathode of lithium-ion batteries[J].Waste Management,2017,64:171- 181. |
| [21] | MA Liwen, NIE Zuoren, XI Xiaoli,et al.Cobalt recovery from cobalt-bearing waste in sulphuric and citric acid systems[J].Hydrometallurgy,2013,136:1-7. |
| [22] | CHEN Xiangping, CHEN Yongbin, ZHOU Tao,et al.Hydrometallurgical recovery of metal values from sulfuric acid leaching liquor of spent lithium-ion batteries[J].Waste Management,2015,38:349-356. |
| [23] | JOULIé M, LAUCOURNET R, BILLY E.Hydrometallurgical process for the recovery of high value metals from spent lithium nickel cobalt aluminum oxide based lithium-ion batteries[J].Jo- urnal of Power Sources,2014,247:551-555. |
| [24] | JI Guanjun, Xing OU, ZHAO Ruirui,et al.Efficient utilization of scrapped LiFePO4 battery for novel synthesis of Fe2P2O7/C as candidate anode materials[J].Resources,Conservation and Recycling,2021,174:105802. |
| [25] | LI Li, LU Jun, ZHAI Longyu,et al.A facile recovery process for cathodes from spent lithium iron phosphate batteries by using oxalic acid[J].CSEE Journal of Power and Energy Systems,2018,4(2):219-225. |
| [26] | ALMEIDA J R, MOURA M N, BARRADA R V,et al.Composition analysis of the cathode active material of spent Li-ion batteries leached in citric acid solution:A study to monitor and assist recycling processes[J].Science of the Total Environment,2019,685:589-595. |
| [27] | DE CASTRO R H, ROMANO ESPINOSA D C, GOBO L A,et al.Design of recycling processes for NCA-type Li-ion batteries from electric vehicles toward the circular economy[J].Energy & Fuels,2024,38(6):5545-5557. |
| [28] | HU Juntao, ZHANG Jialiang, LI Hongxu,et al.A promising approach for the recovery of high value-added metals from spent lithium-ion batteries[J].Journal of Power Sources,2017,351:192-199. |
| [29] | YUAN Quan, ZENG Jing, SUI Qingxuan,et al.Thermodynamic and experimental analysis of lithium selectively recovery from spent lithium-ion batteries by in situ carbothermal reduction[J].Journal of Environmental Chemical Engineering,2023,11(5):111029. |
| [30] | 贾鹏升,王大辉,陈怀敬,等.LiFePO4-Na2CO3体系焙烧过程物相变化及Li、Fe回收研究[J].有色金属工程,2024,14(4):90-96. |
| JIA Pengsheng, WANG Dahui, CHEN Huaijing,et al.Study on phase transformation in LiFePO4-Na2CO3 roasting system and recovery of Li and Fe[J].Nonferrous Metals Engineering,2024,14(4):90-96. | |
| [31] | 祁万虎,王大辉,陈怀敬,等.硫酸氢钾焙烧法回收NCM622正极材料中金属的研究[J].中国材料进展,2024,43(5):374- 379. |
| QI Wanhu, WANG Dahui, CHEN Huaijing,et al.Study on extraction of metal from NCM622 cathode material by potassium bisulfate roasting[J].Materials China,2024,43(5):374-379. | |
| [32] | SOHN J R.Correlation between acidic properties of nickel catalysts and catalytic activities for ethylene dimerization and butene isomerization[J].Catalysis Surveys from Asia,2004,8(4):249- 263. |
| [33] | LORENZ P, FINSTER J, WENDT G,et al.Esca investigations of some NiO/SiO2 and NiO:Al2O3/SiO2 catalysts[J].Journal of Electron Spectroscopy and Related Phenomena,1979,16(3):267- 276. |
| [34] | XIAO Peng, LV Tingjian, CHEN Xueping,et al.LiNi0.8Co0.15Al0.05O2:Enhanced electrochemical performance from reduced cationic disordering in Li slab[J].Scientific Reports,2017,7:1408. |
/
| 〈 |
|
〉 |