湿磨对磷石膏-镍铁渣胶凝材料性能的影响及水化机理研究
收稿日期: 2024-11-15
网络出版日期: 2025-03-06
基金资助
广西重点研发计划项目(桂科AB22035064);广西科技基地和人才专项(桂科AD24010062);广西重点研发计划项目(桂科AB22035025);2023年度广西研究生教育创新计划项目(YCBZ2023139)
Study on effect of wet grinding on properties of phosphogypsum-ferronickel slag cementitious materials and hydration mechanism
Received date: 2024-11-15
Online published: 2025-03-06
针对大宗工业冶炼固废硬质难磨、干磨易团聚等问题,创新性地采用湿磨工艺对磷石膏及镍铁渣的胶凝活性进行协同活化。通过对原料粒径分布和Zeta电位的表征,优化了湿磨时间,在此基础上构建了磷石膏-镍铁渣基胶凝材料体系。采用X射线衍射、热活性微量热、热重分析仪和扫描电子显微镜等技术手段对水化产物进行了性能评价,并提出了水化动力学过程及产物演变规律。结果表明,当湿磨时间为6 h,原料配比为m镍铁渣:m磷石膏∶m水泥=55∶25∶20时,制备的磷石膏-镍铁渣基胶凝材料力学性能最佳,砂浆试块3 d抗折强度和抗压强度分别为4.8 MPa和19.7 MPa,28 d抗折强度和抗压强度分别为8.5 MPa 和59.9 MPa。机理研究表明,当磷石膏掺入量为25%(质量分数)时,能够显著促进镍铁渣中Ca2+、Al3+和Si2+的溶出,有利于三硫型水化硫铝酸钙(钙矾石,AFt)和C-S-H凝胶的共同生长,AFt与C-H-S凝胶相互交错,增加了基体的实密度。该研究为大宗工业固废的高值化利用提供了新途径和理论支撑。
欧阳子健 , 陈平 , 韦家崭 , 李长春 , 吕文欣 , 张成强 . 湿磨对磷石膏-镍铁渣胶凝材料性能的影响及水化机理研究[J]. 无机盐工业, 2025 , 57(8) : 94 -101 . DOI: 10.19964/j.issn.1006-4990.2024-0604
In this study,aiming at the problem of hard and difficult grinding of solid waste in bulk industrial smelting and the technical bottleneck of easy agglomeration of dry grinding,the wet grinding process was innovatively used to synergistically activate the cementitious activity of phosphogypsum and ferronickel slag.The wet grinding time was optimized by characterizing the particle size distribution and Zeta potential of the raw materials.On this basis,the phosphogypsum-nickel-iron slag-based cementitious material system was constructed.The hydration products were characterized by X-ray diffractometer,thermal active microcalorimeter,thermogravimetric analyzer and scanning electron microscope.The performance evaluation was carried out,and the hydration kinetic process and product evolution law were proposed.The results indicated that the cementitious materials prepared from phosphogypsum and ferronickel slag exhibited optimal mechanical properties when the wet grinding time was 6 h and the raw material mass ratio was mferronickel slag:mphosphogypsum∶mcement=55∶25∶20.Under these conditions,the mortar specimens achieved flexural strengths of 4.8 MPa and compressive strengths of 19.7 MPa at 3 d,and flexural strengths of 8.5 MPa and compressive strengths of 59.9 MPa at 28 d.Mechanistic research revealed that when phosphogypsum was incorporated at 25%,it significantly promoted the leaching out of Ca²⁺,Al³⁺,and Si⁴⁺ ions from the ferronickel slag.It facilitated the co-growth of trisulfoaluminate hydrate(ettringite,AFt) and C-S-H gel.These hydration products interlaced with each other,increasing the compactness of the matrix.This research provided a novel approach and theoretical underpinning for the high-value utilization of bulk industrial solid wastes.
Key words: ferronickel slag; phosphogypsum; wet grinding; binding material; hydration product
| [1] | SHIVAPRASAD K N, YANG H M, SINGH J K.A path to carbon neutrality in construction:An overview of recent progress in recycled cement usage[J].Journal of CO2 Utilization,2024,83:102816. |
| [2] | WU Qingyong, XUE Qingzong, YU Zhuqing.Research status of super sulfate cement[J].Journal of Cleaner Production,2021,294:126228. |
| [3] | CAI Qiang, JIANG Jun, MA Bing,et al.Efficient removal of phosphate impurities in waste phosphogypsum for the production of cement[J].Science of The Total Environment,2021,780:146600. |
| [4] | 郭爽,邢冬娴,郭校,等.磷石膏基建筑石膏的制备及改性研究[J].无机盐工业,2023,55(12):102-110. |
| GUO Shuang, XING Dongxian, GUO Xiao,et al.Study on preparation and modification of phosphogypsum-based architectural gypsum[J].Inorganic Chemicals Industry,2023,55(12):102-110. | |
| [5] | 孙延林,高立,张凯,等.镍铁渣在建筑行业的资源化利用分析[J].工业建筑,2023,53(S2):736-738,662. |
| SUN Yanlin, GAO Li, ZHANG Kai,et al.Analysis of resource utilization of ferronickel slag in construction industry[J].Industrial Construction,2023,53(S2):736-738,662. | |
| [6] | HAN Fanghui, ZHANG Hongbo, LI Yuchen,et al.Recycling and comprehensive utilization of ferronickel slag in concrete[J].Journal of Cleaner Production,2023,414:137633. |
| [7] | 鹿宁.镍铁渣胶凝材料制备及快速修复水泥混凝土路面应用研究[D].沈阳:沈阳工业大学,2023. |
| LU Ning.Preparation of nickel-iron slag cementitious material and its application in rapid repair of cement concrete pavement [D].Shenyang:Shenyang University of Technology,2023. | |
| [8] | 罗才松,陈华艳,付朝江,等.镍铁渣水泥与粉煤灰水泥的力学性能对比试验[J].工程与试验,2023,63(2):30-34,81. |
| LUO Caisong, CHEN Huayan, FU Chaojiang,et al.Comparative test of mechanical properties between ferronickel slag cement and fly ash cement[J].Engineering & Test,2023,63(2):30-34,81. | |
| [9] | 曹瑞林.含镍铁渣复合碱激发胶凝材料的反应机理与微观特性[D].南京:东南大学,2021. |
| CAO Ruilin.Reaction mechanism and microscopic characteristics of nickel-containing iron slag composite alkali-activated cementitious materials[D].Nanjing:Southeast University,2021. | |
| [10] | FUKASAWA T, IZUMI J, YOSHIMURA S,et al.Assessing the formation and destruction behaviors of fine powder agglomerates in vibrating fluidized beds using the Ergun equation[J].Powder Technology,2023,428:118845. |
| [11] | LIU Fan, DU Zhan, ZHU Qingshan,et al.Effect of high stirring speed on the agglomerate behaviors for cohesive SiO2 powders in gas fluidization[J].Particuology,2023,80(9):192-201. |
| [12] | LI Yubo, FANG Jiaolin, CHENG Lu,et al.Mechanical performance,hydration characteristics and microstructures of high volume blast furnace ferronickel slag cement mortar by wet grinding activation[J].Construction and Building Materials,2022,320:126148. |
| [13] | WANG Yingbin, HE Xingyang, SU Ying,et al.Efficiency of wet-grinding on the mechano-chemical activation of granulated blast furnace slag(GBFS)[J].Construction and Building Materials,2019,199:185-193. |
| [14] | WANG Ziyan, SHUI Zhonghe, SUN Tao,et al.Reutilization of gangue wastes in phosphogypsum-based excess-sulphate cementitious materials:Effects of wet co-milling on the rheology,hydration and strength development[J].Construction and Building Materials,2023,363:129778. |
| [15] | WANG Jintang, TAN Hongbo, HE Xingyang,et al.Influence of wet grinded slag on the hydration of phosphogypsum-slag based cement and its application in backfill tailings[J].Construction and Building Materials,2022,360:129509. |
| [16] | 郭玉林.大掺量湿磨粉煤灰胶凝材料水化及早强机理研究[D].武汉:武汉理工大学,2018. |
| GUO Yulin.Study on the hydration and early strength mechanism of high volume wet grinding fly ash cementitious material[D].Wuhan:Wuhan University of Technology,2018. | |
| [17] | 郑正旗.湿磨钢渣-水泥基胶凝材料及性能研究[D].武汉:湖北工业大学,2019. |
| ZHENG Zhengqi.Study on wet grinding steel slag-cement-based cementitious material and its properties[D].Wuhan:Hubei University of Technology,2019. | |
| [18] | WU Yi, XU Fang, WU Xueting,et al.Retardation mechanism of phosphogypsum in phosphogypsum-based excess-sulfate cement[J].Construction and Building Materials,2024,428:136293. |
| [19] | LIANG Jianbo, LIU Rongjin, JING Daiyan,et al.Study on the alkali-sulfur co-activation and mechanical properties of low-carbon cementitious composite materials based on electrolytic manganese residue,carbide slag,and granulated blast-furnace slag[J].Applied Sciences,2024,14(11):4355. |
| [20] | MARSALEK R, KOTYRBA M, VOLNA E,et al.Neural network modelling for prediction of zeta potential[J].Mathematics,2021,9(23):3089. |
| [21] | 刘爱平,吴赤球,水中和,等.高掺量磷石膏水硬性胶凝材料组成设计与性能调节[J].硅酸盐通报,2024,43(3):1003-1011. |
| LIU Aiping, WU Chiqiu, SHUI Zhonghe,et al.Composition design and property regulation of high content phosphogypsum hydraulic cementing material[J].Bulletin of the Chinese Ceramic Society,2024,43(3):1003-1011. | |
| [22] | YAL??NKAYA ?, ?OPURO?LU O.Hydration heat,strength and microstructure characteristics of UHPC containing blast furnace slag[J].Journal of Building Engineering,2021,34:101915. |
| [23] | HERMAWAN, DJAYAPRABHA H S, NGUYEN H A.Utilizing phosphogypsum waste to improve the mechanical and durability performances of cement-free structural mortar containing ground granulated blast furnace slag and calcium oxide[J].Journal of Building Engineering,2023,72:106557. |
| [24] | WANG Yingfu, HUANG Xiao, ZHANG Shuguang,et al.Utilization of ultrafine solid waste in the sustainable cementitious material for enhanced performance[J].Construction and Building Materials,2024,417:135239. |
| [25] | TANG S W, ZHU H G, LI Z J,et al.Hydration stage identification and phase transformation of calcium sulfoaluminate cement at early age[J].Construction and Building Materials,2015,75:11-18. |
| [26] | LIU Shuhua, WANG Lu, YU Baoying.Effect of modified phosphogypsum on the hydration properties of the phosphogypsum-based supersulfated cement[J].Construction and Building Materials,2019,214:9-16. |
/
| 〈 |
|
〉 |