收稿日期: 2024-02-20
网络出版日期: 2024-04-08
基金资助
山东省重点研发计划项目(2022CXGC020311);云南省科技人才与平台计划项目(202305AD160018);云南省科技人才与平台计划项目(202305AF150109);云南省重大科技专项计划项目(202402AC080004)
Research on NH3-SCR performance and ammonia storage characteristics based on different Cu-CHA catalyst schemes
Received date: 2024-02-20
Online published: 2024-04-08
为研究选择性催化还原(SCR)催化剂涂层硅铝比(SAR)、负载量、载体目数及氨/氮氧化物的物质的量比(ANR)对瞬态NO x 转化率及氨存储特性的影响,采用离子交换法制备SAR为12、22的Cu-CHA涂层,结合140、160 g/L负载量,62、93个孔/cm2目数载体制备出4种涂覆式催化剂。通过NH3-TPD/H2-TPR表征材料发现,SAR为12的涂层具备更多活性Cu2+和更多酸性位点。采用固定床反应器和发动机台架分别研究SCR瞬态单点性能和工况排放。单点性能研究发现,各方案低温NO x 反应速率由高到低的顺序依次为12-160-93、12-160-62、12-140-62、22-160-62,12-160-93方案下180、200、250 ℃单点平均反应速率分别可达2.24×10-6、4.37×10-6、1.48×10-5 mol/s;低SAR、高负载量、高载体目数方案都会提升单点瞬态NO x 转化率,降低瞬态氨存储量,提升ANR可同时提升瞬态NO x 转化率和瞬态氨存储量。各方案下工况NO x 排放与低温单点性能一致,但是高负载方案增加了变化工况下NH3泄漏量,与单点NH3泄漏趋势相反。
关键词: Cu-CHA型分子筛; 选择催化还原; NO x 反应速率; 氨存储特性; 氨泄漏
赖慧龙 , 于飞 , 杨冬霞 , 马江丽 , 殷雪梅 , 常仕英 . 基于不同Cu-CHA催化剂方案的NH3-SCR性能及氨存储特性研究[J]. 无机盐工业, 2024 , 56(12) : 159 -166 . DOI: 10.19964/j.issn.1006-4990.2024-0089
To investigate the effects of coating silicon aluminum ratio(SAR),loading amount,cell density of substrate scheme,and ammonia/nitrogen oxide molar ratio(ANR) on transient NO x conversion efficiency and ammonia storage characteristics of SCR catalysts,Cu-CHA coatings with SAR=12 and 22 were prepared by ion exchange method.Four coating catalyst schemes were prepared by combining loading amounts of 140 g/L and 160 g/L,62 pores/cm2 and 93 pores/cm2 mesh size carriers.Through NH3-TPD/H2-TPR characterization of the material,it was found that the SAR=12 coating had more active Cu2+ and more acidic sites.The transient single point performance and operating condition emissions of SCR were studied using a fixed bed reactor and an engine bench,respectively.Single point performance studies showed that the low-temperature NO x reaction rates of each scheme were 12-160-93,12-160-62,12-140-62,22-160-62.Under the 12-160-93 scheme,the average single point reaction rates at 180 ℃,200 ℃,and 250 ℃ could reach 2.24 ×10-6 mol/s,4.37×10-6 mol/s and 1.48×10-5 mol/s,respectively.Low SAR,high load,and high cell density schemes could improve the transient NO x conversion rate at a single point,reduce the transient ammonia storage capacity.Improving ANR could simultaneously enhance transient NO x conversion rate and transient ammonia storage capacity.The NO x emissions under different operating conditions were consistent with the low-temperature single point performance,but the high load scheme enhanced the NH3 leakage under changing operating conditions,which was opposite to the trend of NH3 leakage at a single point performance.
| [1] | 苏少龙,曲晓龙,钟读乐,等.铜-铈/ZSM-5分子筛催化剂制备及脱硝性能研究[J].无机盐工业,2021,53(6):190-193. |
| SU Shaolong, QU Xiaolong, ZHONG Dule,et al.Study on preparation and denitration performance of Cu-Ce/ZSM-5 zeolite catalyst[J].Inorganic Chemicals Industry,2021,53(6):190-193. | |
| [2] | 尹晓燕,刘宁,宋峰,等.不同模板剂作用下CHA型沸石的制备研究[J].无机盐工业,2023,55(2):55-60,140. |
| YIN Xiaoyan, LIU Ning, SONG Feng,et al.Research on synthesis of CHA zeolite with different templates[J].Inorganic Chemicals Industry,2023,55(2):55-60,140. | |
| [3] | GUAN Bin, ZHOU Jiefei, LIU Ziqian,et al.Degenerating effect of transformation and loss of active sites on NH3-SCR activity during the hydrothermal aging process for Cu-SSZ-13 molecular sieve catalyst[J].Chemical Engineering Science,2023,269:118487. |
| [4] | PARK J H, SIN K S, CHANG Shuai,et al.Structural analysis of Cu/Zeolite with controlled Si/Al ratio and the resulting thermal stability[J].Catalysis Today,2023,411:113866. |
| [5] | WALKER A.Future challenges and incoming solutions in emission control for heavy duty diesel vehicles[J].Topics in Catalysis,2016,59(8):695-707. |
| [6] | 冀冠佐.国Ⅵ柴油机SCR系统性能的试验及仿真研究[D].太原:太原理工大学,2022. |
| JI Guanzuo.Experimental and simulation study on SCR system performance of national Ⅵ diesel engine[D].Taiyuan:Taiyuan University of Technology,2022. | |
| [7] | 赖慧龙,于飞,杨冬霞,等.铜基分子筛SCR催化剂活性及NH3存储特性[J].内燃机学报,2020,38(4):334-341. |
| LAI Huilong, YU Fei, YANG Dongxia,et al.Research on catalytic activity and NH3 storage characteristics of copper-based zeolite SCR catalyst[J].Transactions of CSICE,2020,38(4):334-341. | |
| [8] | 杨璐,王贵勇,王煜华,等.柴油机尿素选择性催化还原系统虚拟标定及NO x 转化率优化方法研究[J].内燃机工程,2023,44(3):63-71. |
| YANG Lu, WANG Guiyong, WANG Yuhua,et al.Research on virtual calibration of urea-selective catalyst reduction system and optimization method of NO x conversion rate of A diesel engine[J].Chinese Internal Combustion Engine Engineering,2023,44(3):63-71. | |
| [9] | 刘世宇,王国仰,谭致,等.满足超低NO x 排放标准的紧凑耦合SCR系统控制策略研究[J].汽车工程,2020,42(12):1630-1637,1694. |
| LIU Shiyu, WANG Guoyang, TAN Zhi,et al.Study on control strategy of CCSCR system to meet ultra-low NO x emission standard[J].Automotive Engineering,2020,42(12):1630-1637,1694. | |
| [10] | 赵彦光,胡静,华伦,等.钒基SCR催化剂动态反应及氨存储特性的试验研究[J].内燃机工程,2011,32(4):1-6,11. |
| ZHAO Yanguang, HU Jing, HUA Lun,et al.Experimental study of dynamic reaction and ammonia storage characteristics of vanadium-based SCR catalyst[J].Chinese Internal Combustion Engine Engineering,2011,32(4):1-6,11. | |
| [11] | KWAK J H, TRAN D, SZANYI J,et al.The effect of copper loading on the selective catalytic reduction of nitric oxide by ammonia over Cu-SSZ-13[J].Catalysis Letters,2012,142(3):295-301. |
| [12] | Xinglei LYU, WANG Pan, ZHAO Hongyu,et al.Migration mechanism on Cu species in CHA-type catalyst for the selective catalytic reduction of NO x during hydrothermal treatment[J].Journal of Environmental Chemical Engineering,2021,9(6):106413. |
| [13] | JIANG Han, GUAN Bin, PENG Xuesong,et al.Hydrothermal tolerance towards different temperature conditions over two typical Cu/CHA catalysts[J].Molecular Catalysis,2021,514:111846. |
| [14] | 王奉双,侯亚玲,高伟,等.国六柴油机用铜基和钒基SCR催化剂特性台架对比研究[J].车用发动机,2020(1):31-37. |
| WANG Fengshuang, HOU Yaling, GAO Wei,et al.Comparison between copper-based and vanadium-based SCR catalyst of China Ⅵ diesel engine based on bench test[J].Vehicle Engine,2020(1):31-37. |
/
| 〈 |
|
〉 |