盐酸法钛白粉新工艺副产氯化亚铁制备四氧化三铁
收稿日期: 2022-03-22
网络出版日期: 2023-01-17
基金资助
湖北省科技支撑计划研发与示范类项目(2015BCA255)
Preparation of Fe3O4 from FeCl2 by-product of new process of titanium dioxide by hydrochloric acid
Received date: 2022-03-22
Online published: 2023-01-17
探索了一种以盐酸法钛白粉新工艺副产氯化亚铁为原料制备四氧化三铁磁粉的放大试验工艺,把副产危废氯化亚铁制备成用途广泛的四氧化三铁磁粉,实现资源的综合利用。研究结果表明:选用氧化钙为沉淀剂与氯化亚铁反应得到氢氧化亚铁,在分散剂辅助作用下通入空气使氢氧化亚铁被氧化成三价氢氧化铁,控制氧化钙及分散剂加料时间间隔为1.5 h、氧化温度为80 ℃、氧化时间为8.5 h,将氢氧化铁与氢氧化亚铁以物质的量比为2∶1均匀混合,通过正压分离得到固体,控制分离前pH为6.5,最后通过烘干、研磨等后处理得到四氧化三铁磁粉。进行50 kg级别放大试验得到四氧化三铁产品,收率达到97%。该工艺将副产危废转化为有一定经济效益的产品,进一步完善了盐酸法钛白粉新工艺。
胡骆兴 , 黄齐茂 , 屈泓佑 . 盐酸法钛白粉新工艺副产氯化亚铁制备四氧化三铁[J]. 无机盐工业, 2023 , 55(1) : 118 -123 . DOI: 10.19964/j.issn.1006-4990.2022-0136
An enlarged process for preparing ferrous tetroxide magnetic powder from the by-product ferrous chloride of the new process of titanium dioxide by hydrochloric acid method was explored.The by-product hazardous waste ferrous chloride was prepared into widely used ferrous tetroxide magnetic powder to realize comprehensive utilization of resources.The research results showed that calcium oxide was used as precipitant to react with ferrous chloride to obtain ferrous hydroxide,Ferrous hydroxide was oxidized to trivalent ferric hydroxide by passing air under the aid of dispersant.The calcium oxide and dispersant feeding time interval was 1.5 h,the oxidation temperature was 80 ℃,and the oxidation time was 8.5 h.The ferric hydroxide and ferrous hydroxide were uniformly mixed with molar ratio of 2∶1.The solid was obtained by positive pressure separation,and the pH before separation was controlled to be 6.5.The ferrite tetroxide magnetic powder was obtained by post-processing of drying and grinding.The process was scaled up to 50 kg to obtain ferric oxide products,and the yield reached 97%.This process converted by-product hazardous waste into products with certain economic benefits,and further improved the new process of titanium dioxide by hydrochloric acid method.
| 1 | 夏渊, 王婉婧, 周磊, 等. 2020年中国钛白粉行业发展现状分析[J].涂层与防护, 2021, 42(9):56-62. |
| 1 | XIA Yuan, WANG Wanjing, ZHOU Lei, et al. Current status and development of China's titanium dioxide industry in 2020[J].Coating and Protection, 2021, 42(9):56-62. |
| 2 | 李亚东, 徐征, 张汉平, 等. 钛白粉可持续发展能力探究[J].化工设计通讯, 2021, 47(9):89-90. |
| 2 | LI Yadong, XU Zheng, ZHANG Hanping, et al. Study on the sustainable development ability of titanium dioxide[J].Chemical Engineering Design Communications, 2021, 47(9):89-90. |
| 3 | 刘红星. 我国氯化钛白行业发展面临的竞争与挑战[J].有色金属设计, 2021, 48(2):125-128. |
| 3 | LIU Hongxing. Competition and challenges faced by China in the development of titanium chloride industry[J].Nonferrous Metals Design, 2021, 48(2):125-128. |
| 4 | 吴健春, 路瑞芳. 钛白副产废酸和七水硫酸亚铁制备一水硫酸亚铁的研究[J].无机盐工业, 2018, 50(6):75-77. |
| 4 | WU Jianchun, LU Ruifang. Study on preparation of FeSO4·H2O from titanium white waste acid and FeSO4·7H2O[J].Inorganic Chemicals Industry, 2018, 50(6):75-77. |
| 5 | 彭荣华, 李晓湘. 用钛白副产的硫酸亚铁浸锰制备高纯二氧化锰[J].无机盐工业, 2006, 38(12):48-50. |
| 5 | PENG Ronghua, LI Xiaoxiang. Preparation of highpurity manganese dioxide by leaching manganese ore with ferrous sulfate from by-product of titanium white[J].Inorganic Chemicals Industry, 2006, 38(12):48-50. |
| 6 | 丁杰. 盐酸法生产钛白废液制取高纯Fe2O3实验研究[J].化工生产与技术, 2007, 14(4):39-40, 1. |
| 6 | DING Jie. Experiment study on preparation of Fe2O3 from the waste water in titanium dioxide production by hydrochloric acid[J].Chemical Production and Technology, 2007, 14(4):39-40, 1. |
| 7 | 谢晓翠, 胡仰栋, 张伟涛, 等. 氯化亚铁生产高品质氧化铁红的工艺研究[J].无机盐工业, 2015, 47(5):41-44. |
| 7 | XIE Xiaocui, HU Yangdong, ZHANG Weitao, et al. Study on manufacture technology of high quality red iron oxide from ferrous chloride[J].Inorganic Chemicals Industry, 2015, 47(5):41-44. |
| 8 | GRüTTNER C, RUDERSHAUSEN S, TELLER J. Improved properties of magnetic particles by combination of different polymer materials as particle matrix[J].Journal of Magnetism and Magnetic Materials, 2001, 225(1/2):1-7. |
| 9 | MAURYA C S, SARKAR C. Dynamic and creep and recovery performance of Fe3O4 nanoparticle and carbonyl iron microparticle water-based magnetorheological fluid[J].Journal of Intelligent Material Systems and Structures, 2022, 33(6):743-755. |
| 10 | QU Shengchun, YANG Haibin, REN Dawei, et al. Magnetite nanoparticles prepared by precipitation from partially reduced ferric chloride aqueous solutions[J].Journal of Colloid and Interface Science, 1999, 215(1):190-192. |
| 11 | 苏欣悦, 丁欣欣, 闫良国. Fe3O4磁性纳米材料的制备及水处理应用进展[J].中国粉体技术, 2020, 26(6):1-10. |
| 11 | SU Xinyue, DING Xinxin, YAN Liangguo. Research progress of preparation of Fe3O4 magnetic nanomaterials and applications in wastewater treatment[J].China Powder Science and Technology, 2020, 26(6):1-10. |
| 12 | 罗维, 郭茹瑶, 薛冰纯, 等. Fe3O4磁性纳米材料在水处理中的应用研究进展[J].分析科学学报, 2020, 36(5):690-694. |
| 12 | LUO Wei, GUO Ruyao, XUE Bingchun, et al. Research progress of Fe3O4 magnetic nanomaterial in water treatment[J].Journal of Analytical Science, 2020, 36(5):690-694. |
| 13 | 陈赞, 李银辉. 磁性四氧化三铁制备及对废水重金属离子净化[J].无机盐工业, 2015, 47(6):20-22. |
| 13 | CHEN Zan, LI Yinhui. Preparation of magnetic ferriferous oxide and its application in purification of heavy metal ions in waste water[J].Inorganic Chemicals Industry, 2015, 47(6):20-22. |
| 14 | 张鑫, 李鑫钢, 姜斌. 四氧化三铁纳米粒子合成及表征[J].化学工业与工程, 2006, 23(1):45-48. |
| 14 | ZHANG Xin, LI Xingang, JIANG Bin. Preparation and characterization of nanometer magnetite[J].Chemical Industry and Engineering, 2006, 23(1):45-48. |
| 15 | 王力霞, 于云秋, 姚文生. 纳米四氧化三铁制备及其吸附刚果红的性能研究[J].无机盐工业, 2017, 49(4):37-40, 45. |
| 15 | WANG Lixia, YU Yunqiu, YAO Wensheng. Preparation of nanocrystalline Fe3O4 and study on their adsorption performance for Congo red[J].Inorganic Chemicals Industry, 2017, 49(4):37-40, 45. |
| 16 | 黄智淼, 林君, 张洋, 等. 钛铁矿制四氧化三铁/二氧化钛及其光催化性能[J].无机盐工业, 2018, 50(3):69-73. |
| 16 | HUANG Zhimiao, LIN Jun, ZHANG Yang, et al. Synthesis of Fe3O4/TiO2 composites from ilmenite and the photocatalytic performance thereof[J].Inorganic Chemicals Industry, 2018, 50(3):69-73. |
| 17 | 黄齐茂, 屈泓佑. 一种高纯度人造金红石及其制备方法:中国, 113582225A[P].2021-11-02. |
| 18 | 黄齐茂, 胡骆兴, 刘衡. 利用钛白粉盐酸法副产物制备磁铁粉的方法:中国, 113896247A[P].2022-01-07. |
/
| 〈 |
|
〉 |